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New surplus, refurbished or used — which to buy

What the four condition grades on an industrial parts marketplace actually mean, what each one is worth, and when each is the right choice.

Author
Mykola Piatkov
Reading time
4 min read
Published
  • conditions
  • sourcing
  • warranty

Every offer on this marketplace carries one of four condition grades. They are not marketing labels; they describe where the part has been, and they should change what you pay and what you ask for.

The four grades

New / OEM. Bought through the manufacturer's own channel, unused, in original packaging, with the manufacturer's warranty. This is what you get from an authorised distributor. It is the most expensive and the least interesting on the secondary market, because if the part is still in production you would usually just order it.

New surplus. Unused stock that left the manufacturer's channel and did not come back: an over-ordered project, a cancelled line, a distributor clearing a discontinued range, the contents of a machine builder's store after a bankruptcy. Physically it is a new part. What it does not have is the manufacturer's warranty, and what you cannot see is how it was stored. For a discontinued part this is usually the best available option by a wide margin.

Refurbished. A used part that has been inspected, repaired where needed, and tested. Good refurbishers replace electrolytic capacitors and fans as a matter of course, clean and re-seat connectors, run a load test, and issue their own warranty — typically six to twenty-four months. Quality varies enormously between suppliers, which is why the supplier matters more than the grade here.

Used. Pulled from a machine, function-tested at best, sold as-is or with a short warranty. Appropriate for a part you can test in situ cheaply, for a non-critical position, or as a stopgap while a better unit is sourced.

What each is worth

As a rough guide on the European secondary market for discontinued automation parts:

Condition Typical price vs. original list Typical warranty
New / OEM 100 % or more if scarce Manufacturer, 12–24 months
New surplus 40–90 % Supplier, 6–12 months
Refurbished 30–60 % Supplier, 6–24 months
Used 15–40 % 30 days–6 months, sometimes none

Scarcity moves all of these. A part that is in six suppliers' stock behaves like a commodity; a part that exists in three units in Europe does not, and a used unit can then cost more than the original list price. That is the strongest practical argument for buying spares before the part is scarce.

Choosing by position, not by price

The useful question is not "what is cheapest" but "what happens when this one fails".

  • Production-critical, no redundancy, long lead time to replace. New or new surplus, and hold a second one. The premium is small next to a day of lost output.
  • Production-critical but redundant or quickly swappable. Refurbished from a supplier who publishes a real warranty, plus a spare.
  • Non-critical, easy to test, easy to reach. Used is fine and often sensible.
  • Safety function. New or new surplus only, and see the guide on safety parts. A refurbished safety relay with no traceable test record does not belong in a safety chain.
  • Bridging until a migration. Whatever is cheapest that will run for the remaining life. This is the classic case for used.

What to ask before you order

Four questions cover most of the risk, and every honest supplier can answer them quickly:

  1. What exactly is the condition, in your words? "Refurbished" means different things to different companies. Ask what was done to the unit.
  2. What is the warranty, and what does it cover? Return-to-base replacement is the normal answer. Clarify whether it covers the part only or any commissioning cost.
  3. Has it been tested, and can you describe the test? "Powered up" is not a test for a drive. "Run at rated current into a load bank for thirty minutes" is.
  4. How has it been stored, and for how long? Relevant for anything with electrolytic capacitors. A drive stored for eight years should be re-formed before it runs at full bus voltage.

For a part with a visible price on this site you can ask these in the request; the answers come back with the quote, and they are a good part of how you choose between two suppliers offering the same grade at a similar price.

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